Automatic Fly Ash Bricks Machine – High Efficiency & Maximum Output

HVB Products Range

Looking for a high-speed, low-maintenance, and cost-effective Fully Automatic Fly Ash Bricks Machine? Our advanced brick-making machine is designed for large-scale production with minimal manual labor, high efficiency, and maximum durability. With an auto-stacking system, you no longer need to handle pallets manually—our robotic system automatically pulls and stacks pallets on a hydraulic trolley, ensuring smooth operations.

This machine is perfect for fly ash brick manufacturers looking to scale up their production while reducing operational costs.

Technical Specifications

1. Machine Configuration

✔ Production Capacity: 14,000 – 15,000 bricks per 8-hour shift (1,800 – 1,900 bricks per hour)
✔ Cycle Time: 18 – 20 seconds per cycle
✔ Hopper Capacity: 500 kg
✔ Main Hydraulic Pressure: 150 Ton
✔ Feeder Cylinder Capacity: 5 Ton
✔ Pallet Cylinder Capacity: 5 Ton
✔ Vibration Mechanism: 2 HP High-Efficiency Vibro Motor for precise brick shaping

2. Hydraulic Power Pack

✔ Motor Power: 7.5 HP (Crompton Greaves / Havells – Premium Efficiency Motor)
✔ Hydraulic Valves: YUKEN / REXROTH – Industrial-Grade Precision Valves
✔ Hydraulic Oil Capacity: 400 L (68 No. Grade Hydraulic Oil)
✔ Pre-Tank Capacity: 60 L
✔ Cooling System: Water-Cooled Hydraulic Oil Cooler for long-lasting performance

3. High-Performance Roller Pan Mixer (2 Units)

✔ Motor Power: 10 HP Energy-Efficient Motor (Crompton Greaves / Havells)
✔ Mixing Capacity: 600 kg per batch (6 FT DIA)
✔ Mixing Mechanism: Dual Crushing Rolls & Twin Mixing Arms for superior material blending
✔ Gearbox: Factory-Integrated Heavy-Duty Gearbox
✔ Discharge System: Automatic/Manual (as per requirement)
✔ Structural Robustness:

  • Side Plate Thickness: 5/6mm + 3mm
  • Bottom Plate Thickness: 10mm
  • Frame Structure: Heavy-Duty Channel (75×40mm Outer, 100×50mm Inner)
  • Gearbox Ratio: 22:1 for optimal torque distribution

4. Conveyor Belt System

✔ Motor Power: 2 HP High-Torque Motor
✔ Belt Dimensions: 1.5 ft × 18 ft
✔ Belt Material: M24 Industrial-Grade Rubber
✔ Frame Structure: Heavy-Duty Channel (100×50mm)

5. Automated Control System

✔ Electrical Components: Siemens Industrial-Grade Accessories
✔ Control System: PLC-Based User-Friendly Control Panel for seamless automation

6. Pallet Handling System with Auto Stacking

✔ Standard Configuration: 2 Heavy-Duty Manual Trolleys (Each trolley carries 4 pallets per cycle)
✔ Optional Upgrade: Hydraulic Auto Stacking System (2 Hydraulic Trolleys)
✔ Auto Stacking Advantage:

  • No manual lifting of pallets
  • Robotic system automatically pulls and stacks pallets
  • Improved production efficiency
  • Less manpower required

7. Manpower Requirement

✔ Minimum Workforce: 5-6 laborers + 1 Panel Operator

8. Electrical Power Requirement

✔ Total Connected Load: 40 HP, 3-Phase Power Supply

9. Pallet Dimensions

✔ Standard Pallet Size: 800mm × 600mm × 18/20 mm

Why Choose Our Fully Automatic Fly Ash Bricks Machine?

✅ Ultra-High Production Capacity

With a production rate of up to 15,000 bricks per shift, this machine is ideal for large-scale brick manufacturers looking to boost their output.

✅ Advanced Auto Stacking System

Say goodbye to manual pallet handling! Our robotic auto-stacking system efficiently organizes bricks onto a hydraulic trolley, reducing labor costs and increasing productivity.

✅ Energy-Efficient & Low Maintenance

Equipped with high-quality Crompton Greaves/Havells motors, Siemens electrical components, and a water-cooled hydraulic system, this machine ensures low maintenance and high energy efficiency.

✅ Heavy-Duty Structure for Long Life

Built with industrial-grade steel and robust hydraulic components, this machine is designed for durability and can withstand continuous operation in harsh working conditions.

✅ PLC-Based Automation for Easy Operation

The Siemens PLC-based control system makes machine operation simple and error-free, ensuring a seamless brick-making process.

Applications of Fully Automatic Fly Ash Bricks Machine

This machine is perfect for:
✔ Fly Ash Brick Manufacturing
✔ Cement Brick Production
✔ Paver Block Manufacturing
✔ Concrete Block Making

Conclusion

The Fully Automatic Fly Ash Bricks Machine is a game-changer for modern brick manufacturers. With high-speed production, an advanced auto-stacking system, PLC-based automation, and a durable design, this machine delivers top-notch efficiency and reliability.

If you’re looking to upgrade your brick-making business, invest in the best Fully Automatic Fly Ash Bricks Machine today! 🚀

📞 Contact HVB Exports now for a FREE Consultation and get the best deal on automatic brick-making machines! whats app us