Automatic Fly Ash Bricks Machine

f you’re looking for a high-performance, fully automated solution for fly ash brick production, the Automatic Fly Ash Bricks Machine by HVB Exports is the perfect choice. With a production capacity of 9,000 bricks per 8-hour shift, this machine ensures maximum efficiency, durability, and precision.

Why Choose an Automatic Fly Ash Bricks Machine?

🔹 Higher Productivity – Produce up to 1,100 bricks per hour, reducing labor costs.
🔹 Precision & Consistency – PLC-based control panel for seamless automation.
🔹 Energy Efficient – Premium motors from Crompton/Havells ensure lower power consumption.
🔹 Durability – Heavy-duty steel structure, high-pressure hydraulics, and robust components for long-lasting performance.

Technical Specifications

1. Machine Configuration

✅ Production Capacity – 8,000 – 9,000 bricks per 8-hour shift (1,000 – 1,100 bricks per hour)
✅ Cycle Time – 18 – 20 seconds per cycle
✅ Hopper Capacity – 500 kg
✅ Main Hydraulic Pressure – 120 Ton
✅ Feeder Cylinder Capacity – 5 Ton
✅ Pallet Cylinder Capacity – 5 Ton
✅ Vibration Mechanism – 2 HP High-Efficiency Vibro Motor

2. Hydraulic Power Pack

💪 Motor Power – 7.5 HP (Crompton Greaves / Havells)
💪 Hydraulic Valves – YUKEN / REXROTH (Industrial-Grade Precision Valves)
💪 Oil Capacity – 300 L (68 No. Grade Hydraulic Oil)
💪 Cooling System – Water-Cooled Hydraulic Oil Cooler for optimal performance

3. High-Performance Roller Pan Mixer (1 Unit)

🔹 Motor Power – 10 HP (Crompton Greaves / Havells)
🔹 Mixing Capacity – 600 kg per batch (6 FT DIA)
🔹 Mixing Mechanism – Dual Crushing Rolls & Twin Mixing Arms
🔹 Frame Structure – Heavy-Duty 100×50mm Channel
🔹 Gearbox Ratio – 22:1 for optimal torque distribution

4. Conveyor Belt System

📌 Motor Power – 2 HP High-Torque Motor
📌 Belt Dimensions – 1.5 ft × 18 ft
📌 Material – M24 Industrial-Grade Rubber
📌 Frame Structure – Heavy-Duty 100×50mm Channel

5. Automated Control System

💻 Electrical Components – Siemens Make – Industrial-Grade
💻 Control Panel – PLC-Based User-Friendly System

6. Pallet Handling System

🔸 Standard Configuration – 2 Manual Trolleys (Each trolley carries 4 pallets per cycle)
🔸 Optional Upgrade – Hydraulic Auto Stacking System with 2 Hydraulic Trolleys

7. Manpower Requirement

👷 Minimum 5-6 laborers + 1 panel operator

8. Electrical Power Requirement

⚡ Total Load – 21.5 HP, 3-Phase Power Supply

9. Pallet Dimensions

📏 Standard Pallet Size – 18 Inch × 22 Inch × 18/20 mm

How the Automatic Fly Ash Bricks Machine Works?

1️⃣ Raw Material Preparation – Fly ash, sand, cement, and water are mixed in the high-performance roller pan mixer.
2️⃣ Material Feeding – The mixed material is transferred to the machine hopper using a conveyor belt.
3️⃣ Hydraulic Pressing – The 120 Ton hydraulic pressure ensures strong, uniform bricks.
4️⃣ Vibration Mechanism – The 2 HP vibro motor enhances brick strength and durability.
5️⃣ Brick Ejection & Stacking – Bricks are automatically ejected onto pallets, ready for curing.

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Advantages of HVB Exports Automatic Fly Ash Bricks Machine

✔️ Fully Automated – PLC control panel ensures smooth, hassle-free operation.
✔️ High Production Capacity – Up to 9,000 bricks per shift, meeting large-scale demands.
✔️ Energy Efficient – Uses premium-grade motors for lower electricity consumption.
✔️ Low Maintenance – Built with industrial-grade materials for durability.
✔️ Consistent Quality – Ensures accurate size, weight, and strength for each brick.
✔️ Reduces Labor Costs – Requires minimal manual intervention.

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Applications of Automatic Fly Ash Bricks Machine

🏗️ Residential & Commercial Construction – Best for housing projects, offices, and apartments.
🏗️ Infrastructure Development – Ideal for government projects, roads, and bridges.
🏗️ Paver Block & Concrete Block Production – Adaptable for multiple brick types.

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Why Buy from HVB Exports?

🔹 30+ Years of Experience in brick machine manufacturing
🔹 1-Year Warranty on machine parts & motors
🔹 After-Sales Support – Installation, training, and maintenance assistance
🔹 Best Market Prices – Direct factory rates with no middlemen

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Order Your Automatic Fly Ash Bricks Machine Today!

📞 Call us now at +91-99094 92697

🌍 Visit our website: hvbexports.com